If you’re cutting parts for the aerospace industry, you already know the materials don’t give in easily. Whether it’s titanium, Inconel, composites, or heat-treated alloys, the challenge isn’t just about removing metal—it’s about doing it reliably, efficiently, and within the tight specs your customers demand. That’s where Greenleaf’s aerospace tooling lineup really shows its value.

The catalog below is a pretty comprehensive overview of solutions engineered specifically for aerospace applications. From solid carbide tools and indexable milling systems to ceramic inserts and high-performance coatings, every tool in the lineup is aimed at helping you handle tough materials with more confidence and consistency.

What stands out right away is Greenleaf’s focus on tool life and process stability. Their XSYTIN®-360 solid ceramic line is a great example—it’s built to handle high-speed, high-temperature machining of nickel-based superalloys, and it’s tough enough to extend tool life in the most demanding environments.

On the carbide side, the WSRPF end mills bring variable pitch geometry to the table to minimize chatter, with standard neck reliefs that allow you to get deep into pockets without tool interference—especially helpful when working on thin-walled or contoured aerospace features.

Indexable milling is just as strong. Tools like the FMRPF face mills provide the flexibility to transition between roughing and finishing operations, giving you more control over surface finish and tool life without having to constantly swap out holders. Whether you're roughing structural titanium or finishing composite skins, Greenleaf's indexable are designed to give you predictable performance and stable results.

When it comes to blisks and other turbomachinery parts, tool choice becomes even more critical. In nickel-based alloys, ceramics offer a clear advantage for rough slotting—especially when paired with round positive inserts, which help you move metal aggressively without sacrificing process security.

​For titanium-based blisks, where ceramics won’t cut it, the same insert style still applies, but in coated carbide. And for blades with tight curves where a straight slotting cutter won’t reach, Greenleaf’s custom curved slotting cutters give you a specialized, time-saving solution that can often replace more expensive multi-axis roughing setups.

Holemaking is another area where Greenleaf’s engineering shows up on the shop floor. Whether you're pushing coolant through drills to bore deep titanium spars or using custom step tools to get clean breakouts in stacked aerospace materials, you’ll find options here that cut cycle time while maintaining bore integrity. Their reamers are tuned for dimensional control and repeatability, even on thin-walled parts, and help prevent the kind of finish problems that show up later during final inspection.

For challenging groove and slot applications, Greenleaf’s Powerlock® Top Notch-style inserts are a smart pick. These are build-to-order, so you can dial in exactly what you need. They're especially useful for thin grooves in high-temp materials where tool deflection and vibration are a concern. Both full-nose and flat-nose geometries are available, with standard and custom widths depending on your part specs.

And when you're machining hard superalloys—think Inconel or Waspaloy--Greenleaf’s ceramic and cBN insertsbecome essential. These are made for high-speed turning or milling where you simply can’t afford inconsistent finishes or poor tool wear. Combined with Greenleaf’s high-performance coatings, these inserts offer the kind of heat resistance and tool longevity that help keep costs predictable and quality high.

Even if you're not running huge batches, there’s a lot to like here. Greenleaf’s combination drills and chamfer tools can help you reduce tool stations and program complexity, which means more spindle time and fewer interruptions for manual intervention.

If your shop is pushing the envelope in aerospace machining, this catalog offers a roadmap to improving productivity across your process. Whether you're focused on cycle time reduction, better surface finishes, or just trying to keep your machines running longer between tool changes, there’s something in here designed to move the needle.

The full catalog is embedded below so you can dive deeper. But if you're working with exotic materials, tight tolerances, and the kind of quality standards aerospace customers expect, and you want to take a closer look at what Greenleaf is offering, get in contact with our team here at Factory Tooling Solutions.
​

If you’ve ever had to babysit an end mill through a cut, you know how frustrating it can be. Tool chatter. Poor chip evacuation. Margins burning up. Now your cycle time’s shot, and you’re standing there wondering if it’s the tool, the speeds, the setup—or all three.

That’s where the Fullerton Tool's Fury comes in. It’s not just another fancy-coated end mill that looks good in a catalog. This cutter was built to run fast, cut hard, and last long—especially in aggressive roughing and high-speed finishing applications.

What Sets the Fury Apart?
Fullerton calls it a high-performance solid carbide end mill, but here’s what that really means for your shop:

• Engineered Core Geometry – You’re getting a stronger core that resists deflection, even when you’re pushing it deep into the material. That means more stability, fewer tool changes, and better wall finish.
• Variable Helix & Index – No one wants to hear that awful harmonics scream. Fury’s variable helix and flute spacing break up the chatter before it starts. That’s good news for both your spindle and your surface finish.
• Coating Options That Work – Whether you’re ripping through alloy steel, titanium, or stainless, Fury offers coatings like AlTiN, ZrN, and nACRo to keep edge integrity intact and temps under control.
• Chip Control – Optimized flute design gives you consistent chip evacuation. That translates to less heat, less galling, and fewer surprises mid-cycle.

What Materials Does It Like?
We’ve seen shops run Fury end mills across a pretty wide range:

• Alloy & carbon steels
• Stainless (300/400 series)
• Titanium & high-temp alloys
• Tool steels & hardened materials
• Cast irons

It’s versatile—but not generic. If your shop runs short- to medium-run production, especially in aerospace, medical, or die/mold work, this cutter can be a workhorse in your holder.

Tool Life and Throughput Matter
Let’s be real: nobody’s switching to a new tool just because the box says “high performance.” It’s all about time on spindle and parts per edge. Shops running the Fury are reporting:

• Up to 30-50% longer tool life compared to commodity cutters
• Significant gains in feed rates when paired with the right coating and toolholder
• Better part consistency across the shift—less downtime for in-process tweaking

Dialing It In
Here’s a tip: The Fullerton Fury thrives in rigid setups and likes a solid toolpath. Pair it with your go-to dynamic milling strategy (Mastercam, Fusion 360, whatever you use), and it’ll reward you with cleaner parts and shorter cycles. If you want top achieve peek performance,  mount it in a hydraulic or shrink-fit holder to get tighter TIR and reduce deflection. That’s where you’ll really see the edge quality shine.

Final Word
If you’re still running basic carbide mills on your vertical or 5-axis mill, it might be time to give the Fullerton Fury a shot. It's built for today's high-speed, high-efficiency shop floor—where every second and every inch of cut matters.

Need help finding the right Fury geometry for your material mix?
​
Reach out to your local Factory Tooling Solutions rep—we’ll help you dial it in.

by Bernard Martin

If you’re a machinist looking for a solid performer in your end mill arsenal, the VMAC from Fullerton Tool should be on your radar. Whether you're slotting, profiling, or finishing, this 5-flute powerhouse delivers performance, precision, and consistency—especially in tougher materials where tool life really matters.

The VMAC, which stands for Versatile Multi-Application Cutter, is engineered to handle a wide range of ferrous and non-ferrous materials, with a strong emphasis on stainless steels and high-temp alloys. So if you’re burning through tools trying to hold tight tolerances in 17-4, Inconel, or Titanium, this cutter might just be your shop’s new MVP.

Engineered for Versatility
What makes Fullerton Tool's VMAC stand out is its geometry—it’s optimized with a variable helix and a differential flute spacing to minimize chatter, especially on long reaches and deep pockets. You get stable cutting even under aggressive parameters, with less harmonic vibration and a smoother finish.

It’s a go-to cutter for:

• Aerospace components
• Medical-grade stainless parts
• Tool & die work
• General-purpose machining where finish matters

Technical Specs That Matter
Here’s where the VMAC shines on paper—and in your spindle:

• Flute Count: 5 (Standard)
• Helix Angle: Variable, typically 35°–38°
• Shank Tolerance: h6
• Cutting Diameter Tolerance: +0.000” / -0.002”
• Length Options: Stub, Standard, and Long Reach
• Corner Configurations: Sharp, Corner Radius (0.010"–0.060"), or Chamfer
• Coatings:
  • FC20 (AlTiN nano-composite) – Ideal for high-temp alloys and dry machining
  • FC15 (TiAlN) – General-purpose, excellent wear resistance
  • Uncoated – Available for softer materials like aluminum

Size Range
The VMAC comes in a broad range of dimensions to meet your job’s requirements:

• Cutting Diameters: 1/8” to 1” (Metric options also available: 3mm–25mm)
• Overall Lengths: Up to 4.0”
• Flute Lengths: Varies by diameter, from 0.375” up to 2.0”

If you need custom dimensions, Fullerton Tool also supports application-specific modifications through their engineered solutions group—great if you’re running a repeat job with a unique setup.

Built for Productivity
The VMAC isn’t just versatile—it’s a workhorse. Shops report excellent chip control, lower spindle load, and noticeable improvements in surface finish compared to standard 4-flute tools. It’s the kind of cutter that performs well even when you push it harder than you think you should.

Paired with proper toolholders—like a hydraulic chuck or a shrink-fit system—you’ll see the full benefit of this tool’s concentricity and rigidity. Add in high-pressure coolant and optimal speeds & feeds, and the VMAC doesn’t just hold tolerances—it crushes them.

Ready to see what Fullerton Tool's VMAC can do in your own shop? Factory Tooling Solutions makes it easy to run a test tool and dial in the best setup for your application. Whether you're chasing tighter tolerances, longer tool life, or faster cycle times, we’ll help you optimize your machining with the right cutter and support. Get in touch today to schedule a VMAC trial and start cutting with confidence.