Factory Tooling Solutions
  • Home
  • About
  • Cutting Tools
    • Carmex
    • Canela
    • Everede >
      • Everede Tool
      • Dümmel
      • Nine9
    • Fullerton
    • Greenleaf
    • Heule Tool
    • Mapal
    • Rocky Mountain
    • Superior Abrasives
    • Tanis
  • Accessories
    • BMP - Boneham
    • Hangsterfer’s
    • Huot
    • Jergens
    • OMG America
    • Rego Fix
    • Riten
  • News
  • Contact

Join Factory Tooling Solutions at the 2025 Wichita Tool Show – October 21–23

10/7/2025

0 Comments

 
Wichita Industrial Trade Show 2025 WITS October 21-23, 2025 Century II Performing Arts & Convention Center Factory Tooling Solutions
Factory Tooling Solutions is excited to announce our return to the Wichita Industrial Trade Show 2025 (WITS), taking place October 21–23, 2025 at the Century II Performing Arts & Convention Center in Wichita, Kansas. As one of the largest regional manufacturing and machining trade shows in the Midwest, WITS 2025 brings together professionals from across the industrial, aerospace, agricultural, and energy sectors to explore the latest in machine tools, precision tooling, automation, workholding, and metalworking technology.

Held every other year since 1974, the Wichita Tool Show has built a strong reputation as a must-attend event for manufacturers, engineers, and industry leaders throughout Kansas, Oklahoma, Missouri, and surrounding states. Factory Tooling Solutions will be showcasing product innovations from all 19 of our world-class principals, giving attendees a hands-on look at the cutting tools, toolholding systems, workholding, and metalworking fluids that drive manufacturing efficiency and precision.

Our booth will feature a wide-ranging display of tooling innovations and solutions from all of the world-class principals we represent. This is a great opportunity to get hands-on with the latest products featured on our website and speak directly with the FTS team about your application challenges.

Explore the Full Factory Tooling Solutions Lineup
You’ll find product samples and technical displays from across our lineup, including:
​
  • Boneham Metal Products (BMP) – Dowel pins, drill bushings, and custom precision components
  • Carmex – Thread milling tools, DMT carbide, and laydown inserts
  • Canela – Lathe holders, ISO boring bars, and turning tools
  • Dümmel – Ultra Mini and Swiss Line micro-machining tools
  • Everede – Specialty boring bars, indexable ANSI tools, and custom form tools
  • Fullerton Tool – High-performance end mills like VMAC, Fury, and Aluma series
  • Greenleaf – Advanced ceramic inserts and tooling for titanium and Inconel
  • Hangsterfer’s Laboratories – High-performance coolants like 5080, Hardcut GTL, and S 500CF
  • HEULE Tool – COFA, BSF, and other automated back chamfering and deburring tools
  • Huot – ToolScoots, CNC tool storage systems, drill dispensers
  • Jergens Workholding – Ball Lock, 5-Axis vises, tombstones, and quick-change fixturing
  • MAPAL – Replaceable head reamers, QTD indexable drills, and PCD tooling
  • Nine9 – Spot drills, chamfer mills, engraving and centering tools
  • OMG – Right angle heads, speed increasers, and facing heads
  • Rego-Fix – Powergrip, ER collets, and RE Cool coolant-through technology
  • Riten Industries – Live centers, face drivers, and workholding support products
  • Rocky Mountain Twist – Cobalt drills, threaded shank drills, and micro stop countersinks
  • Superior Abrasives – Quick-change discs, flap wheels, and convolute finishing products
  • Tanis Brush – Disc brushes, bore hone brushes, and abrasive filament tools

See What’s New – and What’s Next
If you’re looking to stay competitive in precision manufacturing, you won’t want to miss this event. Our team will be on-hand to guide you through tooling strategies, help identify cost-saving opportunities, and match your application with the right products.

Whether you’re optimizing for cycle time, surface finish, or material removal rates, FTS has the solutions to help you stay ahead.

We look forward to seeing you in Wichita this October!
0 Comments

Seal It Right the First Time – Koenig Expander® Solutions for Aerospace Applications

5/7/2025

0 Comments

 
by Bernard Martin
Picture
If you've worked on any aerospace project, you know there’s no room for error—especially when it comes to fluid or pressure systems. One tiny leak can ground a plane or compromise an entire hydraulic manifold. That’s where the Koenig Expander® comes in. It’s one of those quietly brilliant components that makes life easier for engineers and machinists alike—no threads, no sealants, no drama.

At Factory Tooling Solutions, we represent Boneham Metal Products (BMP), the North American source for Koenig Expanders. If you’re sealing off cross-drilled holes in a high-pressure aerospace system, this is your plug-and-play solution—literally.

What Makes Koenig Expanders So Useful?
These little plugs are genius. They expand radially to seal holes by driving a precision pin into a metal sleeve—done. No tapping threads. No applying messy sealants. Just a quick press-fit that locks in place and holds tight, even under brutal pressure or extreme temps.

They’re perfect for:
  • Sealing off unused ports in hydraulic manifolds
  • Plugging cross-holes in actuator housings
  • Simplifying compact fuel and cooling systems
  • Aerospace engine blocks, gearboxes, avionics, and more

If you’ve been wrangling with pipe plugs or trying to RTV your way out of sealing issues, this will feel like a breath of fresh air.

Let’s Talk Options – Which Expander Fits Where?

Here’s a quick breakdown of how each series works—and where they shine:

SK Series – Blind Holes / Push-Style Seal (Ball Bearing Activation)
The SK Series is Koenig’s most popular style and uses a push-style activation. After you drop it into the hole, you drive a ball-bearing pin down into the sleeve, expanding it outward to grip the bore and seal the passage.
  • Handles up to 600 bar (8,700 psi)
  • Drop it in and drive the pin—fast, simple, reliable
  • Sizes from 3.0 mm to 22.0 mm
  • Available in stainless steel, brass, or aluminum
  • Ideal for hydraulic actuators, fuel systems, and landing gear components
  • Perfect when you’ve got a blind hole and want to keep install time minimal

LK Series – Through Holes / Pull-Style Seal (Break-Off Pin)
The LK Series is built for through-hole sealing and uses a pull-style activation. When installed, the internal pin is pulled up—causing the sleeve to expand—then the pin breaks off inside the body for a flush finish.
  • Rated up to 450 bar (6,500 psi)
  • Press-in install—super low-profile for tight spaces
  • Sizes from 4.0 mm to 12.0 mm
  • Clean break-off inside means no protrusion
  • Great for applications where the plug sits in the middle of a manifold or tube with limited clearance

HC Series – Max Pressure / Pull-Style (High Compression)
For applications that push pressure boundaries, the HC Series is your go-to. It also uses a pull-style internal expansion, but it’s built to withstand intense force.
  • Withstands over 1,000 bar (14,500 psi)
  • Ideal for deep bores, heavy-wall components, or multi-material stacks
  • Designed for extreme duty environments like spaceflight, advanced defense, or next-gen jet engines

Built to Withstand Aerospace Abuse
Koenig Expanders aren’t just tight—they’re tough. They hold up in:
  • Temps from -40°C to +150°C (and up to +200°C in some models)
  • Aerospace fluid systems with vibration, thermal cycling, and pressure shocks
  • Materials like aluminum 7075, 6061, stainless, titanium, and even aerospace polymers

You’ll also find them certified and spec’d to:
  • SAE J533
  • NAS 1394
  • EN9100 / AS9100

Easy to Install, Easy to Trust
No special tools required—just a press and a few seconds, and you’ve got a seal rated for flight. The bore finish tolerance? H7, with surface roughness up to Ra 3.2 µm (125 µin) still performing like a champ.
That’s a big win when you’re dealing with precision-cast housings or tight machining schedules. You don’t need to baby the installation or micromanage your sealing—just drop it in, drive it, and move on.

Let’s Get You Set Up with the Right Plug
If you’re working on aerospace systems—military or commercial—chances are you’ve already run into sealing challenges. Let us help you pick the right Koenig Expander for your application. Whether it’s an off-the-shelf SK Series for a manifold or a custom HC solution for a flight control actuator, Factory Tooling Solutions and BMP have your back.

Shoot us a print, give us a call, or tell us where you're seeing leaks—we’ll help you seal it once and seal it right.

Contact us
0 Comments

Precision You Can Count On – Boneham Dowel Pins

9/18/2024

0 Comments

 
by Bernard Martin
Picture
When it comes to precision alignment and reliable fastening in manufacturing, dowel pins are indispensable. Boneham Metal Products (BMP), rooted in the rich history of Boneham & Turner Ltd., has been a trusted name in precision engineering since 1918. Their legacy in producing high-quality drill bushings set industry standards in the UK, and this commitment to excellence extends to their dowel pins.

When you need exact alignment, consistent tolerance, and rock-solid holding power, dowel pins aren’t just a small detail—they're the foundation of precision. has been manufacturing precision dowel pins for over a century, and they’ve earned their reputation by sticking to what matters: tight tolerances, rugged consistency, and a product range that covers just about any application you’ll find on a shop floor.

Factory Tooling Solutions represents Boneham’s full lineup of inch and metric dowel pins, manufactured to meet and exceed industry standards like ASME B18.8.2, MIL-P-21143, ISO 8734, and DIN 6325. Whether you're installing press-fit pins in hardened tooling plates or slip-fit locating pins for assembly work, Boneham's got your back with quality and fast delivery.

Boneham Dowel Pin Options & Specs
Here’s what makes BMP pins a shop favorite:
  • Material Options
    • Standard: 52100 hardened steel (RC 60–64), precision ground
    • Stainless: 303 or 416 stainless steel for corrosion resistance
    • Custom alloys: Available on request
  • Size Range
    • Inch Pins: 1/32" to 1-1/4" diameter, lengths up to 6"
    • Metric Pins: 1mm to 25mm diameter, lengths up to 100mm
    • Oversize pins (+0.0002") and undersize pins (-0.0002") also available
  • Tolerances
    • Standard: +0.0000" / -0.0002"
    • Custom ground: BMP offers high-precision options for jigs, fixtures, and mold work
  • Styles
    • Plain End or Chamfered End
    • Tapped Hole (internally threaded for removal)
    • Grooved or Spiral-Grooved for drive fit applications
    • Slotted spring pins and custom configurations upon request
  • Coatings & Finishes
    • Standard dowel pins are precision ground and oil-coated
    • Stainless steel models feature a bright finish
    • Specialty coatings like black oxide or passivation are available for select applications

Engineered for Real-World Use
Boneham's dowel pins are used across aerospace, automotive, moldmaking, and heavy equipment industries. If you’ve ever had to ream a hole and hope for consistency, you know that pin fit is make-or-break. BMP makes that job easier with consistently concentric diameters, tight roundness control, and excellent surface finish—helping you reduce rework and improve repeatability on the shop floor.
And for high-volume or automated assembly? You’ll appreciate Boneham’s consistent chamfers and clean finishes that prevent jamming during robot-loaded pinning operations.

Need Something Custom?
Boneham Metal Products also offers custom dowel pin runs, from prototype to production quantities, with fast turnaround on non-standard lengths, diameters, and features. Ask us about laser-marked part numbers, double chamfer ends, or specialty alloy needs.

Let's Talk Pins
Not sure which pin you need? Give Factory Tooling Solutions a call and we’ll help you spec the right pin for your fixture, mold, or assembly application. Whether it’s steel or stainless, press fit or slip fit—we’ll get you dialed in.

0 Comments

    ARTICLES

    Our articles are written to provide you with product overviews, technical details, tips, tricks and smart ways to improve your manufacturing process

    Archives

    September 2025
    August 2025
    July 2025
    June 2025
    May 2025
    April 2025
    March 2025
    February 2025
    January 2025
    December 2024
    November 2024
    October 2024
    September 2024
    August 2024
    July 2024
    June 2024
    May 2024
    April 2024
    March 2024
    February 2024
    January 2024
    December 2023
    November 2023
    October 2023

    Categories

    All
    5 Axis Vise
    Abrasives
    BMP Boneham
    BMP Dowel Pins
    Boring Bars
    Boring Bars ANSI
    Canela
    Carmex
    Carmex HBA
    Carmex Spiral Mill Thread
    Ceramic Inserts
    Chamfering
    CNC Milling
    CNC Swiss
    CNC Turning
    Collet Chucks - ER
    Coolants
    Cut-Off
    Deburring
    Drilling
    Dümmel
    Dümmel Minicut
    End MIlls
    Everede
    Face Drivers
    Fullerton
    Fullerton Fury
    Fullerton VMAC
    Greenleaf
    Greenleaf WG-700
    Grooving
    Haas Demo Day
    Hangsterfer’s
    Hangsterfer’s
    Hangsterfer’s 5080
    Heule
    Heule COFA
    Huot
    Huot Toolscoot
    Jergens Workholding
    Koenig
    Live Centers
    Mapal
    Mapal PCD
    Nine9
    Nine9 I-Center
    OMG
    OMG TA
    OMG TA CP
    Profiling
    Quick Change Discs
    Rego-Fix
    Right Angle Heads
    Riten
    RMT - Rocky Mountain Twist
    RMT- Thread Shank Drills
    Rotary-toolholders
    Small-boring-bars
    Spot-drilling
    Superior-abrasives
    Tanis
    Tanis Disc Brushes
    Tapping Collets
    Threading
    Toolholders: Turning
    Workholding

    RSS Feed

          We Would Love to Visit You  Soon!

HOME

ABOUT

​CONTACT

LINE CARD

​NEWS

Picture
© 2025 Factory Tooling Solutions Inc. All Rights Reserved
site design: Rapid Production Marketing
  • Home
  • About
  • Cutting Tools
    • Carmex
    • Canela
    • Everede >
      • Everede Tool
      • Dümmel
      • Nine9
    • Fullerton
    • Greenleaf
    • Heule Tool
    • Mapal
    • Rocky Mountain
    • Superior Abrasives
    • Tanis
  • Accessories
    • BMP - Boneham
    • Hangsterfer’s
    • Huot
    • Jergens
    • OMG America
    • Rego Fix
    • Riten
  • News
  • Contact